
What we provide
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In our Sand/dry sand and permenant mold department, we specialize in aluminum & brass/bronze alloys as well as a variety of castings sizes: small, 1/4 ounce castings to large castings that weigh more than 8,000+ lbs.
1/4 ounce to 8000 lbs + casting capabilities from aluminum & brass/bronze alloys
We specialize in extremely large castings more than 8000 lbs.
In our investment casting department (lost wax), we are capable of casting wide range of alloys and size ranging from an ounce to 300LBS.
Carbon & low alloy steels
Cast tool steels
Precipitation hardening alloys
300 & 400 series stainless steels
Nickle based alloys
Corrosion, heat and wear resistance iron alloys
Cobalt based alloys
Sopper based alloys (bronze & brass)
Aluminum alloys
Aluminum Alloys: 206, A355, A356, F356, F357, 319, 713, 357, 535, C355
Brass/Bronze Alloys: 857 (Yellow Brass), 865 (Silicone Bronze), 873 (Everdur), 878 (Eco Brass), 922 (Navy Bronze), 997 (Tombasil)
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Engineering:
Computational Fluid Dynamic (CFD) for checking oxide, metal flow, trapped air, and porosity
Pattern Facilities:
Bambu Lab P1S 3D printer for fast pattern creation
Fully equipped workshop for pattern work, repair and rework
Permanent mold manufacturing and repair
Free pattern storage
Computerized pattern storage facility with a capacity of approximately 5,000 patterns & core boxes
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1 - Palmer Continuous Sand Mixture (70# per minute)
1 - Dependable 100 Shell Core Machine.
1 - Dependable 400 SA Shell Core Machine.
4 - Dependable 200 SA Shell Core Machines
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4 - Osborn Model 212 Greensand Squeezers
1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)
2 - Osborn Model 3191 Rotalift (30 x 50 capacity)
1 - Osborn Model 3131 Rotalift Greensand Squeezer
2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)
1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)
1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.
1 - Hunter HTBB-20 Matchplate Automatic Molding Machine
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Melting: Graining, refining, & rotary degassing are used in our melting operations to achieve the highest level of metal quality.
1 - Electric 1200# Resistance Furnaces
2 - Electric 600# Resistance Furnaces
10 - CDO 950# Gas Fire Furnaces
1 - Inductotherm 350# Brass Induction Furnace
1 - Rangtai 1500# Inductive Furnace
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2-wheelabrators.
Shot/Grit/Sand Blast Cleaning
Belt Grinding
Bench Grinding
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7 - 6040 Fadal CNC Mill
1 - 6040 Fadal CNC Mill with 4th axis
1 - 6545 Fadal CNC Mill
3 Mori Seike CNC Lathe with 24” chuck
1 Hyundai HS5000i Horizontal Machining Center with Pallet changer
Various manual machines
QUALITY CERTIFICATION
Our total quality systems at Alcast MFG includes:
- ISO9001:2015 Certified to 2027
- AS9100D Certified by Dec 2025
- Documented Processes
- Inspection Plans
- Heat treat certification
- Non-destructive testing certifications
- ITAR Registered
- Military, Federal, Aerospace and ASTM Specifications