Casting Capabilities:  1/2 ounce to 8000lb+ casting capabilities from aluminum and brass/bronze alloys.

We specialize in extremely large castings that is more than 4000 lb

Aluminum Alloys:  A356, F356, F357, 319, 713, 357, 535, C355 

Brass/Bronze Alloys:  857(Yellow Brass), 865(Silicone Bronze), 873(Everdur), 922(Navy Bronze), 997 (Tombasil)

Engineering:

• Computational Fluid Dynamic(CFD) for checking oxide, metal flow, trapped air and porosity

Pattern Facilities: 

• Bambu Lab P1S 3D printer for fast pattern creation

• Fully Equipped Workshop for pattern work, repair and rework.

• Permanent mold Manufacturing and repair

• Free Pattern Storage

• Computerized pattern storage facility with capacity of approximately 5,000 patterns and core boxes

Core Room Facilities

• 1 - Palmer Continuous Sand Mixture (70# per minute)

• 1 - Dependable 100 Shell Core Machine.

• 1 - Dependable 400 SA Shell Core Machine.

• 4 - Dependable 200 SA Shell Core Machines

Molding Capability

• 4 - Osborn Model 212 Greensand Squeezers

• 1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)

• 2 - Osborn Model 3191 Rotalift (30 x 50 capacity)

• 1 - Osborn Model 3131 Rotalift Greensand Squeezer

• 2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)

• 1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)

• 1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.

• 1 - Hunter HTBB-20 Matchplate Automatic Molding Machine

Melting:  Graining refining and rotary degassing are used in our melting operations to achieve the highest level of metal quality.

• 1 - Electric 1200# Resistance Furnaces

• 2 - Electric 600# Resistance Furnaces

• 10 - CDO 950# Gas Fire Furnaces

• 1 - Inductotherm 350# Brass Induction Furnace

• 1 - Rangtai 1500# Inductive Furnace

Cleaning Capabilities

• 2-wheelabrators.

• Shot/Grit/Sand Blast Cleaning

• Belt Grinding

• Bench Grinding

Machining

• 7 - 6040 Fadal CNC Mill

• 1 - 6040 Fadal CNC Mill with 4th axis

• 1 - 6545 Fadal CNC Mill

• 3 Mori Seike CNC Lathe with 24” chuck

• 1 Hyundai HS5000i Horizontal Machining Center with Pallet changer

• Various manual machines

  Our total quality systems at Alcast MFG includes:

• ISO 9001:2015 Certificate

• Documented Processes

• Inspection Plans

• Pressure and Leak testing

• Heat treat certification

• Non destructive testing certifications

• ITAR Registered

• Military, Federal, Aerospace and ASTM Specifications